In industries working with flammable gases, particles, and electricity that can cause explosions, safety is paramount. Safety can be greatly improved with the use of Explosion Proof Surveillance Cameras, and here at Sharp Eagle, we know this the best. Cameras can let us in on the knowledge to discover the causes of explosions and how to mitigate them.
However, your usual CCTV cameras won’t do the trick here. You need to use equipment that’s safe and reliable too. Your cameras shouldn’t be the cause of the next explosion.
How Explosion-Proof, ATEX-Certified cameras can help you out.
1. The Best Camera Features
SharpEagle's cameras are the most reliable safety partner in hazardous and life-threatening situations and facilities with dangerous equipment. They are:
Manageable from distance
Enclosed in the highest degree of steel
Water and fire resistant
Offer IR vision
Internationally certified and tested
2. You Get To Observe Everything
The very sole purpose of any safety camera is to observe everything. However, regular CCTVs will likely get damaged once an explosion happens and you won’t have much to observe. With ATEX-certified explosion-proof cameras by SharpEagle, you’ll be able to salvage your surveillance equipment and analyze what went wrong in your facility.
3. Relentless Service, Even At Night
Explosions and sparks can often creep up on us when we’re not present in the facility. Not to mention thefts and break-ins. The explosion-proof camera is the perfect solution for empty facility monitoring providing unrivaled image quality and being bullet and damage-proof. With Sharp Eagles’ solutions, your security management will have an easy job of capturing the suspect!
4. Every Inch Of Space Covered
In order to have complete security coverage of the premises, safety management will have to use different methods. Our explosion-proof cameras come in two varieties:
Welcome to your all-in-one security measurements solution. PTZ cameras provide 360° coverage of an entire area, having lenses focused on the tiniest nooks and crannies. Multiple fixed cameras can be positioned on ceilings and entrances to give you maximum additional protection.
Warehouses, Logistics, and Supply Chains extend to several industries and principles; hence, any innovation in these sectors benefits other industries directly. As these sectors contribute to storing goods, moving them from one place to another, and product management, the workspace for these sectors must be equipped with highly operational equipment to facilitate ease and create a secure working environment.
Sharp Eagle has been helping startups in warehousing, logistics, and supply chain since 2019, extending its support through high-end technology such as forklift anti-collision systems, warehouse traffic management systems, and so on. This helps highly functional areas establish safer workspaces and minimize accidents from happening.
This article will help you learn about our highly efficient products and how they can help you incorporate a safer working environment in your warehouse or logistics chain.
Sharp Eagle Tools for Warehousing Facilities and Supply Chain Management
Warehouses are highly operational areas that contain all kinds of goods that need to be moved to and fro from one location to another via forklifts. Any form of casualty could cause irreplaceable damages worth millions. Hence, it’s important to equip your forklifts with a standardized forklift safety system from SharpEagle for better visibility and safety.
The Forklift Safety System consists of the following equipment:
1. Forklift Camera System
Forklift drivers must place goods at elevated heights inside warehouses, which can be challenging with limited visibility. The Forklift Camera System is a brilliant solution for forklift operators to fetch products from greater heights quickly.
The equipment comes with a high-definition camera screen, a dynamically placed cable, and a monitor screen. Warehouses accommodate different kinds of products that may be prone to explosion or are flammable. For maximized safety, the forkview camera system is robustly designed to endure extreme temperatures from-20 degrees to +70 degrees and relative humidity of RH 95.
The camera screen is water, and dust-resistant, and the equipment comes with an ingress protection of IP 69k. The device has a viewing angle of 45 degrees and a line of sight of 50 meters. A great tool for moving products, forklift operators can work confidently and get their job done faster with the forklift camera system.
2. Forklift Anti-collision System
Forklifts account for most accidents in warehouses and logistic sectors; hence, incorporating Forklift Anti Collision Systemsis imperative to minimizing such incidents and fostering an efficient work model.
The forklift anti-collision system warns the driver of the blind zone and maximizes visibility for heavy machinery. The system provides a clear view of the rear side of the forklift up to three meters and displays the rear distance between the fork and an object on an LED screen.
This helps the driver gauge the distance between the forklift and any object on the rear end, reducing the chances of a collision or probable accidents. This system is also equipped with alert sounds to alert the driver of the blind zone at all times.
The forklift anti-collision system comes with an IP67 waterproof level and is highly functional in temperatures ranging between -300 degrees Celsius to +800degrees Celsius.
3. Warehouse Traffic Management System
A highly equipped tool with high-end mechanisms, the warehouse traffic management system enables forklift operators to stay aware of their surroundings through timely warnings. This innovative system comes with quality features like a thumb lever, high-end sensors, LED lights, red spots and warning alarms to offer the ultimate protection and minimize the chances of forklift accidents from happening.
With this system incorporated in your supply chain workshop, warehouse or logistics operational area, forklift accidents can be avoided, as forklift operators would get all the additional assistance they require to safely move goods back and forth from one location to another.
Some of the characteristic features of the warehouse traffic management system areas follows:
● Can endure extreme temperature conditions
● Projects red spots on the ground to create a safer radius and ensure the safety of workers in the warehouse.
● Alerts nearby pedestrians within a certain radius of the forklift
● Equipped with quick-release thumb levers.
● The system has low-voltage wiring, eliminating the need for a conduit.
4. Forklift Safety Lights
SharpEagle has a comprehensive suite of Forklift Safety Lights that ensure optimum protection for pedestrians and forklift operators while on duty. With forklift safety lights, pedestrians can stay warned of the presence of forklifts and steer clear of the moving vehicle.
Besides, forklift safety lights also warn other forklifts in the same premise or exiting semi-trailers and reduce collisions from happening. Let’s take a quick look at the forklift safety lights and how they can ensure safety:
● Forklift Arc Safety Lights
These lights provide a beam projection on the ground surrounding the forklift through high-power LEDs. This helps nearby pedestrians or workers stay alert about the distance of the forklift from their location and within safe perimeters.
These safety lights are made with rubberized silicone wire and aluminum alloy casting for enduring extreme temperatures and explosive atmospheres. Warehouses storing flammable products cannot be equipped with equipment prone to explosions. Hence, the forklift arc safety lights are made in such a manner that they can release heat and contain any sparks emitting outside the device into the atmosphere.
● Forklift Red Danger Light
The forklift's red danger light prevents foot collisions from happening due to the rear-end swing function of the forklift. This device projects a line beam of red color to warn pedestrians of the approaching forklift.
Workers in the logistics department are often busy with their clipboards in warehouses, taking note of goods, and might overlook an alarm if the warehouse is noisy. These red lights are hard to miss and act as a warning sign to pedestrians to immediately steer clear of the forklift perimeters.
● Forklift Laser Light
The forklift laser light increases efficiency greatly as it projects a laser beam horizontally, indicating the precise position of the fork. This not only reduces the chances of accidents or collisions but also reduces transportation time. The laser power and wavelength of the forklift laser light are 100 MW and650 MW, respectively, and it is suitable for classes 1, 2, 3, and 4.
● Forklift Warning Lights
Forklifts operate not only in warehouses but outside in the open and hence require advanced solutions to reduce accidents. The forklift warning lights are equipped with high-power LED and have three patterns of warning lights. These are rotation, flashing, and solid.
These lights work as emergency signals and are extremely durable, with an ingress protection of IP-65. It is also shockproof, dustproof, and waterproof, delivering high functionality.
Apart from these forklift safety lights, there are more in this category, such as forklift blue arrow lights, blue spotlight, and overhead crane lights to offer maximized protection and establish a guaranteed safe zone for workers.
Improvise Your Startups With SharpEagle Safety Solutions!
SharpEagle has been an expert in manufacturing safety solutions with advanced technology to empower warehouses and supply chains to foster workplace safety. Thisforklift safety system will help your startup in warehousing facilities and supply chain management become safer and more efficient.
SharpEagle has got you covered if you are on the lookout for a company to help you with high-end products that offer maximum safety! Contact us for the best-in-class safety solutions.
Feel free to contact us for any required products/services at: sales@sharpeagle.uk
Forklift safety is a top priority in any warehouse or facility using these machines. Here at Sharp Eagle we take forklift safety seriously employing several techniques and maintenance procedures to ensure driver and operator safety. One of them is our monitoring and surveillance solution.
One thing is for sure – the fault should seldom befall the forklift driver. Rather, this is an organizational challenge that needs improvement and involvement of everyone – bottom up! Today, we bring five steps you can employ to improve forklift safety at your facility.
1. Setup Effective Communication
Of course, distractions and human error often cause forklift-related mishaps. That’s why you must ensure that operators and workers stay alert on the job, mitigating distractions that can cause them to misoperate or damage the vehicle.
Supervisors and managers need to be alert too and supervise their workforce accordingly. If you notice an operator being too tired on your security camera, be willing to find a replacement on the spot or be prepared to operate the machine yourself. Taking each other back is the most effective way of mitigating this risk. And communication will be greatly improved as a result.
2. Only Certified Operators
This one is an obvious statement, but it often gets overlooked by warehouse teams all around. So many times, surveillance cams detect people without any knowledge jumping into vehicles and operating them.
You should employ a safe organizational culture here and ensure all employees working with forklifts get certified for operating them. Allowing the culture of safety to slip through gaps to cut costs can often cost you more than paying and financing proper training programs.
3. Surveillance Is A Must
Actively monitoring the premises is a must when it comes to forklift accidents. Oftentimes cameras can capture what people don’t. You must have the proper tracking equipment so that when accidents do happen, you can analyze the situation and employ necessary measures to prevent it from happening again.
We recommend buying video equipment that functions in a variety of hazardous environments, such as Sharp Eagle’s Forklift cameras – these cameras have been ATEX certified, and are working in all kinds of dangerous conditions, such as fire, dusty spaces, etc. Having a close ally in the form of super-durable equipment is a must!
4. Regular Checks And Maintenance
One of the top causes of forklift mishaps isn’t on the driver but on the safety measures you employ. Maintenance and operating teams should always have safety steps enforced before any operation to ensure minimum risks.
It’s important to do forklift maintenance checks every time a person is about to engage the vehicle. Try to define a standard operating procedure that would include:
Check the vehicle fluid levels
Look for visible damage and dents - if there’s something to report better talk to your manager
Tire pressure and condition check
Are inspection stickers in the right place and legible?
Is the operator compartment free of any debris or garbage?
Check that all safety features and devices are functioning and working
5. Use Messaging And Markings For Safety
Signs, warnings, and messages are here for a good reason. Signaling the drivers and other people about the flow of your warehouse is the best thing you can do to ensure safety and that nobody gets hurt. These safety messages will help streamline your work processes and ensure top safety.
Everyone should be aware and knowledgeable about how to safely get out of the way, without being hit by a coming forklift and an unsuspecting driver. Defining forklift travel lanes is the smartest thing warehouse teams can do to promote safety around forklifts.
Conclusion
Keeping everyone safe around forklifts should be a top priority for warehouse management and teams. The very best thing is to be alert at all times, using proper markings, warnings, and maintenance checkups.
The very best line of defense, however, will be to acquire safety gear and surveillance cameras to be able to monitor every situation and prevent accidents from happening again! Best to go with the ATEX-certified and explosion-proof forklift cameras from Sharp Eagle. Schedule a free consultation with our experts to know more about forklift safety solutions for warehouse.
Feel free to contact us for any required products/services at: sales@sharpeagle.uk
Industrial workplaces have several goods, machinery, and combustible materials. That, combined with a forklift moving along the place, and transporting goods, is a deadly combination. Hence, sufficient safety equipment must be incorporated into industrial workplaces to ensure the safety of workers at all times.
Forklifts in oil and chemical industries require robust safety equipment that can contain sparks from coming in contact with the explosive atmosphere. Forklift safety lights are built with durable materials to keep sparks contained and provide high visibility to the operator and pedestrians in the workplace.
Types of forklift safety lights that you can install to ensure maximum safety.
1. Forklift ARC Safety Lights
Enframed in cast aluminum alloy housing, the Forklift ARC Safety Lights are equipped with high-power LED that projects a beam across the forklift to alert pedestrians from coming into contact with the forklift. These lights can function in extremely high temperatures due to the double-insulated silicon rubberized wire integrated into the encasement.
Dust, water, and quakeproof, these lights have a tempered glass cover that shields them from external damage. Due to their rugged design and robust engineering, you don’t need to worry about these glasses getting tampered with or damaged near extreme weather conditions.
The Forklift ARC Safety Lights have a high power light source as good quality LED lights are used to create strong beam projections around the forklift. Projections in red help pedestrians or other workers in the workplace stay vigilant and steer clear of the forklift. With an ingress protection of IP 67, these lights are perfect for ensuring forklift safety.
2. Forklift Red Danger Light
With similar functionalities as the Forklift ARC Safety Lights, the Red Danger Light help walkers stay safe from meeting a fatal collision or serious injury due to the rear-end movement of the forklift.
These lights are designed to withstand extreme temperatures and are encased with aluminum die-cast and double-insulated silicon rubberized wire. Stainless steel brackets complement the tough design of the Forklift Red Danger Light on both ends to hold the light in one place.
While the ARC forklift safety lights have an arc beam, these lights have a linear beam that is projected on either side of the forklift broadly to alert pedestrians of the presence of the forklift. Equipped with 18W high-power LED lights and operating voltage ranging between 10-80V DC, these lights minimize forklift accidents from occurring and advocate a safer workplace.
3. Forklift Laser Light
The Forklift Laser Light helps the operator have a clear idea of the exact positioning of the forks through laser beam projection. This mechanism minimizes the chances of casualties and aids the forklift operator in moving and transporting goods in the workplace.
These laser lights also considerably reduce transportation time as the operator can carry out the transportation of the goods effectively, and there won’t be room for product damage. Optimized with laser power and laser wavelength of 100mw and 650 MW, respectively, the light is equipped with a rechargeable battery and remote control switch.
The forklift can be used for as long as fifty to seventy hours per recharge and is suitable for Classes 1, 2,3, & 4. Designed to foster high productivity and to belong to the laser safety class IIB, the Forklift Laser Light is highly recommended to increase workplace safety.
4. Forklift Blue Spot Light
A sophisticated tool designed to warn pedestrians or other vehicles nearing the blind corners and semi-trailer of the forklift, the Forklift Blue Spot Light ensures maximised safety. TheIP67 rating and durable encasement with aluminum alloy to eliminate heat make sit an ideal choice for explosive workplace environments.
Workers in oil, gas, and chemical industries have to be extremely careful while operating forklifts across combustible areas. Forklifts installed with Blue Spot Light will warn approaching vehicles, allowing them to maintain sufficient distance from the forklift.
The Forklift Blue Spot Light also has tempered glass and is dust, water, and quakeproof; hence it can easily sustain external damages in case of accidents or explosions. Moreover, the aluminum alloy housing will prevent the light from emitting sparks outside the light to avoid flare-ups.
5. Forklift Blue Arrow Light
Forklift safety lights are designed to keep the safety of the workers in priority. The Forklift Blue Arrow Light offers a clear signal through projection to the pedestrians who may be behind the reversing forklift. This maximises workplace safety and eliminates the chances of any unfortunate accidents.
Launched with an IP67 rating and high-power 3W LED, the Forklift Blue Arrow Light can project light on the surface up to a distance of 20 feet. Premium designed for heat elimination and explosive atmospheres, these lights have double-insulated rubberized wire and a supporting steel bracket.
With an innate capacity to function in extreme temperatures, Forklift Blue Arrow Lights play a crucial role in alarming nearby pedestrians to stay away from the forklift’s surrounding premises. These lights are also easy to install on forklifts and are energy-saving.
6. Forklift Warning Light
Workers in industries are occupied with their jobs and may not always acknowledge the arrow lights or arc lights. This is where the Forklift Warning Light plays a great role in alerting everyone in the workspace of the forklift location.
The light is encapsulated inside a durable, tempered glass made of die-cast aluminum to dissipate heat efficiently. This light offers 360-degree coverage and can rotate in three different patterns. The operator can select the pattern at all times. It has a high-power Osram LED and an operating voltage between 10-110 V DC.
The Forklift Warning Light has IP65 rating and is available in different colours, such as amber, green, purple, red, and blue. Built for harsh working conditions, the Forklift Warning Light can function in extreme temperatures ranging from forty to eighty degrees and offers increased protection.
7. Overhead Crane Light
Overhead Crane Lights are installed in industrial workplaces to ensure the precise placement of hooks. It also warns pedestrians that the forklift is in motion. Built with high-power LEDs of72 watts, these lights offer improved visibility and come with an adjustable mountain bracket that can be adjusted up to 150 degrees.
With 12000 lumens and a waterproofIP67 rating, overhead crane lights are powerful forklift safety solutions. These lights can work up to 50,000 hours and have a cable length of 0.6 meters. The LEDs are in blue and red colour, and each point contains 12000 lumens, where each light forms one light.
Overhead Crane Lights come with mountain brackets and is easy to install in the workplace. Unlike other forklift lights that can be installed on the body of the forklift, this one is installed in the path that the forklift follows to provide clear visibility for the efficient transporting and moving of goods.
Empower Forklift Safety In Your Workplace Today!
These forklift safety lights are engineered to reduce accidents and enable a safer workplace, where workers are aware of the forklift's movement and position and can keep themselves safe.
The main purpose of forklift safety lights is to keep the workers aware of the forklift to avoid fatal collisions or accidents. With SharpEagle’s forklift safety lights, you can operate your forklift much more safely and efficiently, reducing casualties from happening.
Feel free to contact us for any required products/services at: sales@sharpeagle.uk
Industrial explosions kill thousands every year in the middle east. These hazardous incidents not only take lives, but damage infrastructure and potentially harm businesses to the point of no return. In this article, our Sharp Eagle experts bring the 5 most common causes of industrial explosions and help you fight back with security measures and discover why our ATEX approved explosion-protected cameras have been used by industry specialists all around!
5 most common causes of industrial explosions
1. Performing Hot Work
Working with fire and mishandling equipment while performing hot work is probably the main cause of industrial explosions. The work includes melting, welding, and even HVAC elements used for heating in facilities. Setting up ATEX certified zone 1 camera can not only help you discover and mitigate such events but salvage the footage as well. If you’re a metallurgy industry supervisor, you should be definitely looking at such an option.
2. Electrical Outbursts
Industrial environments often imply handling power cables, electrical machines, and other equipment. These have a great potential of causing fire ignition and in the end explosions. Up to 25% of all electrical fires come from mishandling electrical equipment and sparks.
A hazardous area camera can help you monitor electrical machines, cables, and appliances and set up proper maintenance actions before an accident can even occur. Sharp Eagles cameras have stainless steel enclosures that will protect the camera from the outside heat and help you find out what happened in your facility.
3. Flammable Gasses
Some industrial gasses and even liquids and their fumes have a high potential of bursting into flames, causing chain reactions and explosions in facilities. Such materials are usually properly marked and handled with extreme care. But, there’s a hazardous potential nevertheless.
According to ATEX, this would be considered a hazardous zone 1. Luckily, Sharp Eagle has the perfect zone 1 camera solution for you. Our surveillance cameras are enclosed in ATEX-certified stainless steel cases which prevent any sparks from the camera setting of the explosion.
4. Combustible Dust
This is an often-overlooked explosion starter. A lot of industry leaders take care of liquids, fumes, and gasses, but dust is equally hazardous. This includes dust particles with a specific combination of materials. The combustible particles often contain:
An explosion-protected camera can serve as a data source to check where the particles come from and allow you to prevent the leak.
5. Natural Gas Explosions
Oftentimes, industrial facilities can experience an inflow of natural gasses, such as methane, carbon dioxide, nitrogen, and hydrogen. These situations can occur at dig sites when drills cut into gas pipeline systems. Natural gasses are often color and odorless, two features that make them deadlier and more hazardous than any item on this list. All that’s needed for a massive damage is a small spark interacting with the leaking gas.
A simple cigarette or a broken cable spark is just enough to bring on the catastrophe. Luckily, Sharp Eagle stainless steel-protected cameras won’t be the firestarters in this situation and can even help identify the leakage spot.
3 Ways To Prevent
Explosions in industrial settings aren’t a desirable occurrence by any means. Luckily, there are some measures you can undertake, so the end result doesn’t solely depend on the hazardous area camera.
1. Dust
When it comes to dust, industrial managers and maintenance teams should perform regular testing and control. Implementing and maintaining dust collection systems alongside your Sharp Eagle zone 1 camera may just do the trick. Other measures can include limiting the amount of dust expelled by machines before a regular checkup occurs. Also, perform regular dust particle inspections, or using vacuum cleaners regularly at the end of the shift.
2. Safety Measures
Your workers are the ones that are at direct risk of getting hurt by explosions and fire. So their safety should be of utmost importance. With this in mind, there are some things you can do before installing that explosion-protected camera. You can ventilate and install ventilation systems where large parts of particles and heat are expelled. Try to do regular safety training sessions, and implement fire suppression drills and programs.
3. Ignition
Ignition is the number one fire and explosion starter, so you’d want to look at mitigating the problem at the root. You should ensure that your facility is wired with proper electrical cables at all times and introduce weekly maintenance inspections. Other than that, try to limit static electricity, smoke, and sparks as much as possible.
Electricity isn’t the only fire starter. Try to keep your heating systems and surfaces dust-free, and go with preventative maintenance on all of the production equipment every week.
Conclusion
Industrial fires and explosions should be on the top of priority safety lists and inspection orders in your facility. Installing an explosion-protected camera from Sharp Eagle is the number one way to go if you want to ensure mitigation and real-time data collection. But there are more than a few steps you can undertake to prevent the dangerous spark from even flying in the air.
We hope that this article has helped you and if you’re in need for a surveillance solution, get your perfect hazardous area camera with us!
Connect with us at +97144541054 or mail us at sales@sharpeagle.uk
SharpEagle is a leading manufacturer & system integrator of industrial CCTV and Safety solutions. Our key strengths are in Explosion proof CCTV systems designed for hazardous areas. All our products are ATEX certified. Our range of products includes Explosion Proof PTZ and Fixed camera systems, Forklift camera & sensor systems, 4G solar camera system.
