Why Have Explosion-Proof Cameras Become A Popular Safety Choice For Chemical Industries?

 

Automation has profoundly impacted the chemical industry, revolutionising it one step at a time. Maintenance tasks have been greatly facilitated by using sensors and actuators, enhancing both their efficiency and safety. However, another crucial component has emerged in this transformation — security cameras.

We are not talking about ordinary security cameras. Explosion-proof cameras are now on the rise as must-have equipment in the niche. Why? These specialised hazardous area cameras are specifically designed to operate in inaccessible areas where human presence is restricted or impossible. Such locations often involve the presence of hazardous and flammable chemicals that tend to evaporate.

Let's face it, there aren't many such occasions where accidents do happen, thankfully. However, they can be costly, both financially and fatalities-wise. A report from 2021 suggested that in 2016 a refinery fire cost nearly €800 million in damages and an explosion in a steel factory in 2016 cost €80 million! 

In such incidents, you want to have a device that can record and keep the data for analysis. To address these challenges, a unique breed of cameras has emerged!

Also read : Explosion Proof Camera - Powering the Future of Worker Safety in the Oil and Gas Industry

What Are Explosion Proof Cameras?

The construction of explosion-proof cameras implies the incorporation of such specialised enclosures specifically designed for use in explosive environments. This design ensures that any internal sparks generated by the camera are contained and prevented from interacting with the surrounding elements, thereby eliminating the risk of causing explosions.

We often overlook the potential dangers associated with electric sparks. Almost every electrical device we use at home, such as light switches, emits sparks occasionally. Similarly, security cameras can also produce sparks during their operation. Imagine placing such a camera in a hazardous environment where substances like propane, methane, or other flammable gases are present. 

This combination creates a dangerous situation that could lead to a catastrophic incident.

How They Help Chemical Industry

Equipped with a sturdy and robust design, these hazardous area cameras ensure individuals' safety and provide enhanced security measures. Your monitoring team will benefit from improved visibility too!

Moreover, these cameras enable comprehensive monitoring of the entire manufacturing process, alleviating the burden on human shoulders and reducing the need for continuous on-site surveillance. With a generous 15-day storage capacity, they offer ample time to back up critical data, ensuring the preservation of sensitive information.

Versatility is a hallmark of Sharp Eagle cameras, as they can be effortlessly installed in various even the tightest spots around your facilities. Beyond safeguarding the well-being of your personnel, they act as vigilant protectors of your valuable equipment and assets, deterring theft and unauthorised access.

These cameras possess exceptional night vision capabilities, providing comprehensive situational awareness even in complete darkness.

Features of Our Ex-Proof Cameras

Durable Casing

Crafted with a strong emphasis on durability and resilience, these cameras are constructed using top-quality materials such as aluminium, stainless steel, or high-grade fiberglass. This choice of robust materials ensures that the cameras are highly resistant to fire and capable of withstanding extreme temperatures while still delivering clear and high-quality footage under any circumstances.

Additionally, the sturdy casing acts as a protective barrier, preventing gases and chemicals from infiltrating the camera and interfering with its electrical components. This crucial feature guarantees that the cameras are not at risk of triggering any explosions or hazardous incidents.

Sturdy Mounts

Explosion-proof cameras are just one component of our robust system and its carefully engineered design. Equally important are the holders that support these security cameras, designed with the capability to withstand up to 10 times the weight of the camera itself. These mounts are not only bulletproof but also shock resistant, ensuring that the camera remains securely fixed in place even in the event of an explosion occurring nearby.

Impenetrable Design

Sharp Eagle's cameras are meticulously crafted, far from being a mere collection of rugged materials haphazardly assembled. They adhere to rigorous design principles that prioritise heavy-duty explosion-proof capabilities. A flame-proof cylindrical joint serves as an internal safeguard, effectively directing potentially ignitable particles into a conduit, ensuring the utmost security.

Our hazardous area cameras are ATEX-certified, meeting the stringent requirements for operation in the most hazardous zones. Even in the unlikely event of an internal explosion, the ATEX camera's design ensures that it remains contained, never releasing any harmful substances into the surrounding environment.

But the advantages of deploying these cameras in your chemical plant extend beyond their robust construction. Let's delve into the additional benefits they offer.

Ultra-clear Explosion Proof Glass

Sharp Eagle's cameras offer another valuable feature for the chemical industry— optics protected by explosion-proof white glass. 

Moreover, both the camera's enclosure and lens are designed to withstand air pressures of up to 10,000 psi, surpassing the requirements of virtually all explosive environments. This remarkable capability ensures that these cameras remain steadfast in the face of potential catastrophes, providing an additional layer of reliability and peace of mind.

Cameras You Can Get With Sharp Eagle

1. Explosion proof Mini IR camera

This camera has proven its mettle through rigorous testing, earning the prestigious ATEX camera certification for deployment in Zone 1 and 2 environments. Despite its small size, it possesses the resilience of a warrior, fortified with bulletproof and shock-resistant qualities, ensuring unwavering durability even in the most demanding conditions.

Unfazed by extreme temperatures, this camera stands tall, capable of enduring challenging climates without compromise. Equipped with powerful night vision capabilities, it provides the versatility of selecting between 2MP and 5MP resolution options, tailoring the visual clarity to meet your specific needs.

2. Explosion Proof PTZ Camera

Introducing our ATEX and IECEx-approved camera with Full HD resolution for superior image quality. It offers 360° continuous rotation and 30X zoom, providing comprehensive surveillance coverage. Enjoy high-quality images with efficient H.264 video compression. The camera is IP68 waterproof standard compliant and features up to 100 meters of IR illumination. 

Suitable for Gas Zone 1, Zone 2, Dust Zone 21, and 22. Built with durable stainless steel 304 or 316L enclosure. Choose between DC12V or AC220V power supply. Ideal for long-distance monitoring with the intelligent long focal speed limit. Reliable day/night vision with infrared lights. Designed for tough environments, including resistance to hydrofluoric acid areas and intelligent window defroster.

3. Explosion proof fixed-Dome camera

Prepare to be captivated by the robustness of this fixed-type camera, crafted with a formidable stainless steel enclosure. Its ingenious design serves to contain sparks, mitigating the potential for camera or power-related explosions. The camera's sleek dome design adds a touch of sophistication to its overall aesthetic.

Engineered by the IP68 standard, this camera excels in durability, making it a stalwart choice for demanding environments. Furthermore, its night vision capability empowers effortless surveillance, rendering it a dependable and trustworthy solution for a wide range of applications.

4. Explosion proof IR Zoom Camera

With flexible installation options like a wall bracket or universal joint, setting it up is a breeze. Its waterproof and shock-resistant characteristics guarantee exceptional durability, enabling it to thrive in even the most demanding conditions.

Embracing versatility, this camera is available in both IP and analogue variants, offering compatibility for a wide range of systems. Equipped with intelligent technology, it effortlessly transitions to the infrared mode when visibility is compromised, ensuring clear and reliable surveillance.

Conclusion

The introduction of explosion-proof cameras has revolutionised safety measures in the chemical industry. These provide essential protection in hazardous environments where flammable chemicals are present. By containing sparks and preventing explosions, they mitigate the risk of costly accidents and ensure the safety of personnel.

Explosion-proof cameras offer numerous benefits to chemical plants. They enhance security by providing improved visibility and enabling prompt alarm notifications. With comprehensive monitoring capabilities, they reduce the need for continuous on-site surveillance and offer ample storage for critical data. Get your own at Sharp Eagle! 

Feel free to contact us at 07498 012352 / +971-44541054 Or mail us at sales@sharpeagle.uk

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The Productivity Benefits Of Explosion-proof Light

In the high-stakes world of industrial production, effective lighting is not a luxury, but a necessity.

Adequate lighting can prevent accidents and injuries by ensuring workers can see what they're doing. This is particularly important in areas with heavy machinery and poor visibility, such as basements or warehouses.

Industrial lighting can also deter criminal activity by making it effortless for security personnel to see what's happening on the premises.

If you are a business owner or a facility manager, you need to evaluate the lighting in the workplace to make changes and upgrades as necessary to ensure that all areas are adequately illuminated.

Industrial Grade Lighting: Powering the Production Line

Industrial-grade lighting is a type of lighting that is specifically designed for use in industrial environments. These hazardous area lights are built to withstand the harsh conditions and demands of industrial settings, such as factories, warehouses, and other manufacturing facilities.

One of the main applications of industrial-grade lighting is in warehouses and distribution centers. These facilities often have high ceilings and large open spaces, making it difficult to provide adequate lighting. Industrial-grade lights, such as high-bay  lights, are designed to provide bright and even illumination over large areas, making it easier for workers to see and move around the facility safely.

Another common application of industrial-grade lighting is in manufacturing facilities. These facilities often have various lighting needs, including task lighting for specific areas, such as assembly lines, and general lighting for the entire facility. Hazardous area lights are designed to withstand heat, vibration, and other conditions in manufacturing environments, making them well-suited for these facilities.

Industrial-grade lighting is also commonly used in mining, oil and gas, and other heavy-industrial facilities. These facilities typically have extreme temperatures and harsh environments and require lighting that can withstand these conditions.

Other Applications:

- Power Plants
- Pharmaceutical plants
- Food Processing plants
- Marine and Offshore applications
- Cold storage facilities
- Refineries
- Construction and heavy-duty equipment lighting
- Outdoor industrial areas

In all of these applications, industrial-grade lighting is designed to provide a high level of durability and performance, which makes them ideal for use in industrial environments. They also often have a longer lifespan, which can save on maintenance costs in the long run.

Explosion-proof LED Lights: A Bright Solution for Hazardous Environments

Explosion-proof lights are a type of industrial-grade lighting specifically designed for use in environments with a risk of explosion or fire. These lights are built to prevent the ignition of explosive gasses or dust. They are commonly used in facilities such as oil and gas refineries, chemical plants, and coal mines.

One of the main benefits of explosion-proof lights is their ability to improve worker productivity. These lights provide bright and even illumination, which makes it easier for workers to see what they're doing, reducing the risk of mistakes and increasing the speed at which tasks can be completed. 

Additionally, lighting provides a higher colour rendering index(CRI) which can result in better visual perception. This can be especially helpful in tasks that require detailed visual inspection, such as quality control.

Another essential benefit of explosion-proof lights is their energy efficiency. Compared to traditional incandescent or fluorescent lights, LED lights consume much less energy, which can help reduce costs associated with lighting. Furthermore, LED lights have a longer lifespan, which can reduce maintenance and replacement costs in the long run.

And explosion-proof  lights are also more environmentally friendly than traditional lights. They emit less heat, which can reduce the overall energy consumption in a facility. They are built to be more durable and have a longer lifespan.

Explosion-proof  lights also have a high level of durability and performance, which makes them ideal for use in industrial environments. They can withstand extreme temperatures and harsh environmental conditions, which helps to reduce downtime caused by equipment failure.

Overall, explosion-proof lights can provide significant productivity benefits by improving worker safety, efficiency, and visual quality in hazardous environments. These lights are a cost-effective and environmentally friendly solution that can help increase productivity and reduce costs in facilities with a risk of explosion or fire.

Lights, Camera, Action: SharpEagle On-Duty

SharpEagle is a leading manufacturer of explosion-proof lighting for industrial and hazardous environments. Their range of lights is designed to provide a safe and efficient lighting solution for facilities such as oil and gas refineries, chemical plants, and coal mines.

One of the critical features of SharpEagle's explosion-proof lights is their high durability and performance. They are built to withstand the harsh conditions of industrial environments. They are certified to meet international explosion-proof standards, such as ATEX LED lights, IECEx, UL, and CE. This makes them an ideal choice for use in hazardous areas with a risk of explosion or fire.

Another critical feature is their energy efficiency. They use LED technology, which consumes less energy and has a longer lifespan than traditional incandescent or fluorescent lights. This can reduce lighting and maintenance costs while reducing the facility's carbon footprint.

SharpEagle offers a wide range of explosion-proof lights suitable for different applications, including:

- High-bay lights
- Floodlights
- Area lights
- Linear lights
- Street lights
- Explosion-proof cameras

These lights are designed to provide high-quality and efficient lighting for industrial environments.

SharpEagle is also known for its customization service. They work closely with their customers to understand their specific lighting needs and design custom solutions to meet their requirements. This allows the customers to optimize their lighting solution and get the most value out of the investment.

All these make SharpEagle's range of ATEX LED lights a reliable, efficient, and cost-effective solution for facilities that require safe lighting in hazardous environments. They are built to meet the highest international standards and offer various options to meet different application requirements. The company's customization service can provide additional benefits by optimizing the solution to meet each customer's specific needs.

Achieving Safe and Efficient Industrial Lighting with SharpEagle!

Proper industrial lighting ensures a safe, productive, and secure working environment. Explosion-proof lights, in particular, are designed for use in environments with a risk of explosion or fire and provide several benefits such as energy efficiency, high-quality visual perception, and durability.

Suppose you need explosion-proof lighting for your industrial facility. SharpEagle's products should be considered an ideal solution due to their range of options, durability, and energy efficiency while meeting all safety standards.

You can call us at 07498 012352 / +971-44541054 or mail us at sales@sharpeagle.uk 

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