Tuesday, May 21, 2024

Importance of Forklift Anti Collision System in the Logistics Industry

 Importance of Forklift Anti Collision System in the Logistics Industry

The logistic sector of any industry comes with a higher risk of collisions and accidents, as it includes frequent usage of heavy machines and vehicles like forklifts for conducting inventory operations such as goods transportation, loading, etc. During these operations, the driver can encounter certain blind spots like entrances, exits, storage shelves, and T-shaped and L-shaped intersections. The team may also be unable to see the forklift backing up and may not hear the sound of the forklift driving, which can lead to collisions at the warehouse. 

These collisions and accidents have caused significant accidents, inventory losses, and property damages for several plants in the past. The infographics of the OE Attachment Report show that forklift-related accidents cost an astounding $86 million over a decade. This makes the installation of a fully-fledged Forklift anti-collision system a necessity in modern warehouses. 

Read further to learn how anti-collision systems can address your safety concerns and help avoid forklift accidents. 

Did you know? Approximately 70% of forklift accidents could be avoided with proper safety systems in place. Explore our anti-collision system today!

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➢ How Do Forklift Anti-Collision Systems Prevent Accidents?

It is challenging for forklift operators to navigate through narrow spaces like exits, entrances, and T-shaped and L-shaped intersections. Most of the time, the driver or the pedestrian cannot see if someone is approaching or if there is an aisle in front of them because the load on the forkarm obstructs their vision. As a result, collisions with aisles, oncoming forklifts, or pedestrians become all too frequent in these kinds of situations. 

However, installing a reliable forklift anti-collision system can minimize all these situations. The anti-collision system can help reduce such accidents by enhancing the operator’s visibility. It detects obstructions so the operators can stay alert and navigate the inventory space accordingly. 

When the anti-collision system is seamlessly integrated into both forklifts, it helps avoid collisions during intersecting paths of two forklifts. It also facilitates real-time detection, which sends a warning signal to both forklift drivers. With the help of this proactive technology, operators can communicate the protocols effectively and avoid possible collisions by anticipating when a forklift is going to approach from the other way.

forklift anti collision system

➢How Does the Anti-collision System Work in the Logistic Industry?

Here’s the entire breakdown of the working of the anti-collision system for the logistic industry:

Forklift Collision Detection System With Sensors: In the logistics industry, the anti-collision detection system for equipment like forklifts works on advanced sensors. When the sensors detect any pedestrian or aisle as an obstacle, the system immediately springs into action. The system sends an alert sound to the operator, which allows the operator to react swiftly and take necessary precautions to avoid collisions. 

Advanced Forklift Anti-Collision System with Ultrasonic Probes and Visual Displays: More advanced forklift anti-collision systems like SharpEagle’s use hosts like ultrasonic probes to calculate the distance of the blind spots, pedestrians, or another vehicle approaching and then display the visuals on the LED. Furthermore, the anti-collision system warns the operator by sending danger signals using lights, beeps, vibrations to your seat, or a combination of all.  

LED Display for Enhanced Operator Awareness: The system also has an LED display that allows the operator to see the obstructions directly on the screen, further enhancing their awareness of the surrounding environment. With this visual aid, operators can navigate through obstacles more effectively, even when the load on the forklift obstructs their vision. 

Hence, the anti-collision system not only detects the danger but also sends real-time alerts to the drivers/operators to take preventive measures, reducing the risk of collisions significantly. 

Advanced Features of Anti-collision System from SharpEagle

  1. Host and ultrasonic probes to calculate the exact distance from the obstacle 

Our anti-collision system comprises host and ultrasonic probes at the forklift's rear. These probes emit ultrasonic waves, precisely measuring the time it takes for the waves to bounce off obstacles and return to the probe. Utilizing this data, the system accurately calculates the distance between the forklift and any obstacles in its path.

  1. LED display to get a clear view of obstacles. 

The system transmits the information related to the calculated distance to an LED display mounted within the operator's field of view. This display offers a clear visual representation of obstacles up to 3 meters away. This enhanced situational awareness aids the operator in making informed decisions while navigating the reverse forklift.

  1. Sound system alerts for additional safety 

Our anti-collision system also includes a sound system that emits auditory alerts to notify the operator about the obstacles in line with the forklift. These alerts act as an additional safety measure, ensuring that the operator remains aware of potential hazards, even when they are not looking at the LED display.

Technical Specifications of Sharp Eagle‘s Anti-collision System 

  • Our forklift anti-collision system has an operating voltage of DC12V-32V. That means it is compatible with different forklift models and electrical systems. 
  • It is energy efficient with a working current range of 20mA-200mA. This reduces your power consumption.
  • The ultrasonic frequency of the system is 40K±1K. Such frequencies accurately calculate the distance between the forklift and the obstacle. 
  • It can effectively operate in the temperature range of -30 °C to +80°C. Hence, it is reliable under any working conditions. 
  • Our forklift anti-collision system has an IP67 rating. According to this rating, it is fully dustproof and functional in water up to 1 meter deep for 30 minutes. 
  • The anti-collision system from SharpeEagle is compact for easy integration.   

Also Read:  Elevate Safety & Efficiency: ForkView Camera System

 ➢ How to Integrate Anti-collision System with your Forklift?

Integrating an anti-collision system with your forklift is straightforward. Understand and follow the below steps carefully, 

  1.  First, you need to find a strategic location to mount the ultrasonic probes. The placement should ensure a comprehensive view of the area. 
  1. The next step is to connect the wiring to the central control unit. This step is crucial as the central control unit processes the data and channelizes the system’s functions. So, all the connections should be secure for the system's proper functioning. 
  1. In the third step, install the LED display and sound system in the operator’s cabin. Again, location is essential for both. The LED display should be in the operator's line of sight, and the sound system should be audible. You also need to connect them with the central unit. 

Knowing this installation process will help you oversee the installation efficiently. Moreover, if you know what to expect, you can make the necessary arrangements in advance. This way, you will ensure everything is done on schedule without any delays. We also suggest integrating forklift speed limiters and wireless camera systems to upgrade your safety system. Because the more preventive actions you take, the lower are the chances of accidents.

Our forklift anti-collision systems use cutting-edge technology to prevent accidents. Make the smart choice for your logistics needs.

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Conclusion 

The anti-collision system helps mitigate the risk of damages and injuries caused by forklift collisions. It detects objects in the way of forklifts, removes blind spots, and prevents accidents by improving operators' visibility.  

However, proper integration and ongoing support are also necessary to prevent forklift accidents successfully. Our team of experts guides you at every step, from advising on the right safety product to installation and maintenance. 

With our years of expertise in providing safety solutions to multiple industries, we offer valuable safety insights after carefully inspecting your workplace.

Related FAQs

What is a forklift anti-collision system?

It is a system that detects obstacles along the forklift path and sends alerts to the operator. It is especially helpful when operators themselves cannot see the obstacles due to heavy load.  This system has an LED display that shows if the path is clear. Hence their visibility is improved and they can effectively navigate through the narrow space or intersection with the forklift. 

How does an anti-collision system work?

The anti-collision system has a sensor, probe, LED display, and sound system that work together to prevent accidents. Sensors detect the obstacles, calculate the distance, and transmit it to an LED display. This display lets the operator know the exact distance between their forklift and the obstacle. For added safety, the system sends auditory warnings like an alarm to inform the operators about the presence of obstacles. 

Can these systems significantly reduce forklift accidents?

Yes, it surely does. The system alerts the operators regarding the presence of obstacles in their path. If the operators are correctly trained, they can effectively navigate the challenging workplace conditions using an anti-collision system.

Wednesday, May 15, 2024

Safe Zone Corner Guard

 Introducing SharpEagle Safe Zone Corner Guard an innovative solution designed to enhance safety in blind corners. This device provides visual and audio warnings triggered when motion is detected on both sides of the corner. Its easy snap-on installation and customizable audio settings make it the perfect safeguard for blind corners. It's your comprehensive solution for collision detection and avoidance. Stay alert, stay safe!


Audio warning

  • Loud enough for the corner zone; pitch sets it apart from other background noise
  • Volume can be adjusted (high/low) or turned off.
  • Warning Sound ONLY when motion is detected on both sides
  • Synchronized with light flash to reinforce the warning


Visual Warning

  • Flashes ONLY when motion is detected on both sides 
  • LED lights are angled; increasing light’s intensity and optimising visibility
  • Focused beam enhances visibility, whereas a concentrated lens boosts intensity.

Safe Zone Corner Guard

Key Features

  • Workplace Safety Enhancement
  • Optimal Sensor and Warning Light Placement
  • Low Battery Indication
  • Secure and Stable Mounting
  • Plug-and-Play Functionality.
  • Detect 20-25ft / 6-8meter in every direction
  • Battery Power lasts for multiple years


Key Benefits


Safeguards Against Equipment Harm

Protects valuable equipment and machinery from damage that could occur due to collisions in blind spots, preventing costly repairs or replacements.


Enhances Productivity

By minimizing disruptions caused by accidents, the device helps sustain productivity levels, ensuring that operations continue smoothly without interruptions.


Ensures Individual Safety

Provides a proactive warning system that helps individuals avoid collisions and accidents in blind corners, reducing the risk of injury.


You can call us at +971-4-454-1054 or mail us at sales@sharpeagle.uk 

Tuesday, May 14, 2024

Importance of Blue Safety Spot lights in Forklift safety

Importance of Blue Safety Spot lights in Forklift safety

Pedestrian safety is a huge concern when operating forklifts. According to a Safety in Numbers report, crew fatalities constitute 11% of forklift accidents. While running the statistics, we also found that in California, 1 out of every ten forklifts will encounter at least one accident during their lifetime. But this can be prevented. Experts and professionals believe that over 70% of these accidents and injuries can be prevented easily by installing the right safety solutions. Workers are usually accountable for the other 30%.

Having some safety solutions in place can significantly reduce the chances of forklift mishaps and pedestrians getting struck by the forklift. A blue forklift safety lighting in particular is highly effective in preventing pedestrian-related forklift accidents. This warning light is designed to alert pedestrians that a forklift is approaching and that they should stay out of its way. 

Let’s understand how blue spot forklift safety light is a simple yet powerful way to enhance visibility, prevent accidents, and create a safer work environment for your employees.

Topics covered in the blog : 

  • What is a blue spot safety light? 
  • How does it save workers from being strucksome text
    • Features of blue spot safety lights from Sharp Eagle
    • SharpEagle Benefit — it comes with one year warranty 
  • Regulations for using blue spot safety light
  • How can forklift operators use it? 
  • Conclusion

Forklift-Blue-Spot-Light

Don’t be part of the grim statistics! Light up your forklifts with blue spotlights and cut down pedestrian accidents, which account for 36% of forklift fatalities.

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What is a Blue Spot Safety Light? 

When activated, the blue forklift spotlight projects a distinct blue spot onto the ground, serving as a visual warning for workers. It is a sign for workers that the forklift is in operation, and they should stay away from the approaching vehicle.

This warning system is more effective than traditional sound warning systems because warehouses or manufacturing units are noisy. The sound of the alarm gets lost in the noise of machinery. Moreover, operators cannot keep the alarm on all the time. However, they can continuously keep blue safety lights on while driving the forklift. 

That’s why the blue spot safety system is reliable for preventing accidents even in noisy factories, warehouses, and distribution centres. Plus, it’s effortless for operators, who just need to activate it, and for pedestrians, as bright blue light captures their attention immediately and is easier to track than sound alarms. 

Overall, the forklift blue light safety system is a powerful solution to prevent accidents. It protects your workers with its capability to provide clear visual warnings. 

How does it save workers from being struck?

Suppose a forklift operator is backing out of the loading dock. Because of the limited visibility, he cannot see the pedestrian walking behind the forklift. So when he moves the forklift in reverse direction, he is likely to run over this pedestrian unknowingly. 

Clearly, the disaster can be avoided if the worker knows that the forklift will move backward or is provided with a visual cue for this. Blue spot safety lights give them this visual cue. They can spot the bright blue LED beam from a distance and move away, saving them from being struck by the forklift.  

Features of SharpEagle blue spot safety lights

1. Casting aluminium alloy housing to ensure durability:

Our blue spot safety lights feature robust aluminium alloy housing to keep it from producing excessive heat. Further, the solid build of blue safety lights allows them to operate at normal temperatures, even in tough settings. Thus, it ensures durability and high performance even in tough workplaces like warehouses or construction sites.

2. Tempered glass cover for damage protection:

Equipped with a tempered glass cover, our blue spot safety lights offer superior protection against damage while maintaining optimal light transmission. This tough cover is engineered to withstand impacts and thermal stress, ensuring the safety light remains visible and operational in unfavourable working conditions. 

3. High-power LED for the powerful illuminating blue spot:

High-power LED in our blue spot safety light delivers bright illumination while consuming minimal power, making it energy-efficient. 

4. Double-insulated silicon rubberized wire that allows functionality in extreme temperatures:

The double insulation of the wire in our safety lights reduces the risk of electrical faults. And silicon rubberized wire makes the light resilient to extreme conditions. This detailed engineering power enables blue spot safety lights to function efficiently even in extreme temperatures. 

5. Ingress Protection of IP-67:

With an IP-67 rating, our safety lighting can withstand dust ingress and water immersion. This rating proves that dust accumulation doesn’t affect the functionality of SharpEagle's blue spot forklift safety lights.

SharpEagle Benefit — it comes with 1 year warranty 

Installing safety lights is a crucial decision from the business perspective. Of course, you don’t want any malfunctions that could cause an accident or delay your operations. We understand that the slightest downtime, especially due to equipment malfunction, can severely impact your revenues. That’s why we stand behind the quality and reliability of our products by offering a 1-year warranty. Plus, we provide end-to-end support right from product selection to installation and maintenance. Get a free quote for forklift safety lights now

Boost Profitability With Forklift Safety – Save On Insurance And Accidents with SharpEagle’s Blue Safety Spot lights.

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Regulations for using blue spot safety 

The Occupational Safety and Health Administration is responsible for maintaining safe working environments. While its headquarters are in the United States, the standards set by OSHA are recognized worldwide. 

OSHA outlines strict guidelines to ensure workers' safety, particularly in low-light conditions. It emphasizes on the use of forklift safety lights and horns to enhance the safety of forklift operations. 

Although OSHA doesn’t explicitly mandate using blue spot safety lights on forklifts, it strongly recommends it. When an authoritative body like OSHA makes a suggestion, you know it's backed by in-depth research and experience.

So, while it may not be mandatory by law to use forklift safety lights, installing them to make your forklift operations safe does save your company from huge business costs resulting from accidents and their fatalities. Forklift safety lights require minimum to no special training for your operators in their everyday operations. There are no downsides to adopting these modern safety lighting solutions, making them a savvy investment for any industry.

Also read: Why are forklift safety lights important? 

How can forklift operators use it?

Many business owners are sceptical about installing blue spot safety lights or other safety systems because they are concerned about the operators' ability to use them. 

But here's the thing—using a blue safety light for a forklift is incredibly straightforward. Operators simply need to toggle a switch. All they have to do is activate it from the forklift's control unit. 

So, activating the blue safety light poses no challenge for operators - as long as they understand the importance of using safety lights. 

Consider emphasizing the importance of using blue spot safety lights in your workplace. It will facilitate safety consciousness in the workplace and encourage the work crew to practice caution.

Don't Play with Safety! Secure Your Business With Blue Forklift Spotlights And Save Lives.

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‍Conclusion 

A blue safety spotlight is one of the simplest solutions that significantly advance your safety measures. However, consider combining it with other safety solutions like speed limiters, wireless cameras, anti-collision systems, etc, to achieve the highest safety standards at your workplace. 

The combination of safety solutions may vary depending on the nature of your operations and unique safety needs. An ideal safety solution should ensure overall safety, not just pedestrian safety. 

Book a free consultation with the experts for tailored safety solutions. 

Related FAQs

What is the blue light on forklifts for?

The blue light on forklifts warns pedestrians about the moving forklift. They can notice the light from afar and know that an operating forklift is approaching. The blue-spot light on forklifts ensures pedestrians' safety by sending them a visual warning through a blue beam. It is a very simple and underrated safety solution for maintaining pedestrian safety at your workplace. 

What is the blue spot warning light on a forklift?

Workers might face difficulty in hearing the horns or auditory warnings in a noisy warehouse or manufacturing facility. Moreover, if they are working while wearing earphones, they risk getting struck by a forklift. The blue spot warning system gives them a visual cue. The bright light cannot go unnoticed by them, so they can be aware of their surroundings. 

What are blue spot lights for? 

Blue spotlights warn pedestrians about the presence of forklifts. Because of the load, the operators have limited visibility. They cannot see if there’s a pedestrian in the way. Just like an ambulance has that colourful light with sirens, forklifts have blue safety lights to make them noticeable from afar. The lights tell pedestrians not to come in the way of the forklift and prevent workplace hazards. 

Why are safety lights blue? 

Safety lights are blue because the colour is highly visible during daylight. It effectively grabs attention and remains clear even in dusty environments. Thus, it makes sense to have safety lights in blue as they are highly noticeable. Workers can spot it and consider it as a visual warning to stay away. 

Monday, May 13, 2024

The Complete Guide to Red & Blue Forklift Safety Lighting

 


According to OSHA, approximately 34,900 serious injuries occur due to forklifts in the United States alone. Despite the advanced safety directives in modern workplaces, forklifts cause 85 deaths and 10,000 accidents every year.

These existing threats call for advanced technological solutions. Proper marking, including safety blue and red lights, is crucial in protecting against these threats. At SharpEagle, we offer a tailored and comprehensive solution for workplace safety, including ATEX-certified, most reliable lighting, cameras, and other solutions. This article will outline how red and blue safety lights can enhance safety at your workplace.

How Red and Blue Forklift Safety Lights contribute to safety

Forklift accidents can occur in industrial environments for various reasons, including limited visibility, crowded workspaces, blind spots, and more. Let's explore each light individually to understand how blue and red forklift safety lights can address such challenges, their features, and other specifications.

Blue Forklift Safety Lights

Forklifts are a primary cause of 10% of workplace accidents - including forklift overturns, collisions, falling loads, pedestrian accidents, and more. Several reasons can contribute to these accidents, including:

  • Operator’s inability to spot the approaching intersection

  •  Visual inaccessibility due to forklift’s blindspots

  • Lack of proper monitoring and safety compliance

  • Inadequate forklift maintenance

Fortunately, installing blue safety lights on forklifts can eliminate most of these challenges. Forklift blue lights are attached to the front and back of the forklift. As the forklift moves, a bright blue light is emitted, visible up to 10 feet from the vehicle. This sharp beam of light warns the pedestrians and other staff members about the speed and direction of the forklift. These lights also alert pedestrians and other drivers to get out of the way when the forklift operator is driving in reverse.

Features of Blue Safety Lights:

  1. Casting Aluminium Alloy Housing

Forklift blue safety lights have robust casting aluminium alloy housing, which helps shield delicate electronic parts of the blue safety light from external impacts, vibrations, moisture, and other environmental hazards. This aluminium casting also ensures optimal heat dissipation and guaranteed longevity and corrosion resistance, keeping your lights functional and shining brightly through the toughest industrial settings. 

  1. Tempered Glass Cover 

A tempered glass cover makes forklift blue lights resilient, durable, and heat resistant. It adds an extra layer of protection to ensure your lights remain functional under harsh and extreme industrial environments. In case of breakages, tempered glass breaks into small, blunt pieces instead of sharp shards, reducing the risk of injuries.

  1. High Power LED

High-power LEDs enable bright, intense, and concentrated illumination, making them suitable for industries like oil and gas, mining, chemical manufacturing, warehousing, and logistics. Blue Safety lights are high-power LED lights offering a longer operational lifespan and energy efficiency. 

  1.  IP- 67 rating 

IP rating stands for Ingress Protection, which rates the protectiveness of the electric device against dust and water. Our forklift blue safety lights have an impressive IP rating of 67 denoting high protection against solids (dust, dirt, particulates) and water when immersed up to 1 meter. 

Red Forklift Safety Lights

According to one of the latest reports, 8% of forklift accidents occur due to forklift turnovers involving workers. To keep workers safe, it's crucial to establish and communicate the correct distance that the crew needs to maintain from forklifts. Red forklift safety lights can help you communicate safe distances and other safety protocols, enhancing workplace safety. 

Forklift red lights are often attached to the sides of the vehicle to indicate a safe distance between the pedestrian and the forklift. The red light they emit is also known as a halo zone and marks a two—to five-foot boundary that no one should cross. This distance can be adjusted by angling the light according to your facility space situation. 

Features that make red forklift safety lights more effective: 

  1. Aluminium die-cast housing with a polycarbonate cover 

The red safety lights' aluminium die-cast housing has a robust foundation that enables heat dissipation to keep the lights cool even during prolonged usage. This aluminium casting provides durability and resistance to impacts, vibrations, and harsh environmental conditions. The polycarbonate cover offers excellent optical clarity and protection against dust, debris, and minor impacts. These two features create a functional and reliable safety light system capable of handling rigorous and harsh industrial conditions.

  1. Stainless steel bracket 

With a stainless steel bracket, these red safety lights offer steadfast mounting support, ensuring secure attachment to the forklift. This feature guarantees stability and reliability, essential for the safety of operators and workers in industrial settings.

  1. 10-80V DC operating voltage

To simplify the specifications, the ‘10-80V DC operating voltage’ denotes that the device is built to operate in the 10-80 volts DC (Direct Current) range. This voltage range makes red forklift safety lights compatible with other power sources. The versatile voltage range simplifies installation procedures, allowing you to integrate the lights into their existing setups quickly and efficiently.

  1. High power Osram LED 6pcs*3w with 18 W LED power. 

This indicates the configuration and power rating of the LED lighting system, which is six individual LEDs, each rated at 3 watts, providing an 18-watt LED Power. The high-power LED enables bright illumination, allowing you to use red forklift safety lights even in extreme low-light conditions. This light is preferred in industries such as commercial and retail, industrial and manufacturing, and automotive, among others.

Guide To Red And Blue Forklift Lighting Options

Forklift ARC Lights

Forklift ARC Lights come with aluminium alloy housing and rubberized wire for efficient operation under hazardous conditions. They feature a high-power LED, which can project the light all the way to the ground. The tempered glass protects the system from internal damage and makes it water, dust, and shockproof. The forklift ARC lights are also built under an ingress IP-67 protection standard.

Forklift Red Danger Light

Forklift Red Danger Lights are the perfect all-in-one solution to keep pedestrians safe in your facility. Their warning system includes high-power LED security lights in an aluminium die-cast housing, with double-insulated wire and a stainless steel bracket, making it capable of withstanding extreme temperatures.

Forklift Laser Light

Forklift Laser lights come with a strong system equipped with a rugged design and laser beam projection, allowing you to indicate your forklift's exact positioning. This will help increase productivity and safety in your facility, simultaneously reducing transport time and the chances of any damage and collision. The forklift laser lights boast a robust design that ensures durability in demanding industrial environments. Additionally, they are engineered for easy maneuvering and supervision, enhancing their usability and effectiveness in improving safety and productivity within your facility.

Forklift Blue Spot Light

The Forklift Blue Spot Light safety device has a rugged design and is ideal for alerting pedestrians of an oncoming vehicle. It is also a perfect choice for signalling the forklift around the corner with to-the-ground beam projection. This blue light emitter is 100% dust, water, and shockproof. Its aluminium alloy housing reduces and mitigates the effects of heat and fire.

Forklift Blue Arrow Light

The Forklift Blue Arrow Light offers clear blue arrow-shaped lighting, a highly visual light that immediately warns pedestrians and warehouse workers. Ideal for use at the rear to signal a reversing forklift, the product comes with 3W LED lights enclosed in an aluminium housing that reduces heat dissipation. The double-insulated rubberized wire and stainless steel bracket are engineered to endure high and low heat extremes. 

Forklift Warning Light

Forklift Warning Light is an ideal device to warn pedestrians during forklift operations and avoid the risk of workplace accidents. Equipped with high-powered LED lights, the device is protected with a durable glass cover and a two-year warranty from SharpEagle. This warning light is also equipped with a quakeproof, waterproof, and dustproof body with aluminium alloy casting for effective extreme temperature resistance.

How to install Red & Blue Safety Lights?

The forklift's Red & Blue Zone lights can be mounted to any desired side. You need one for each side where you want to project a safety zone. The tool-free bracket with the kit makes it simple to mount the light to the forklift's overhead guard. 

The installation of red and blue safety lights is easy. These forklift lights come with a tool-free bracket that can be used to mount the light to the forklift's upper guard easily.  

To know the complete installation of the Red & Blue Safety Lights for your warehouse or manufacturing plant, follow our step-by-step manual:

  1. Put two-way tape on the bracket's foot. This will reduce the tremors and prevent the lights from rattling.

  2. Position the light close to the rear of the head guard. Ensure the operator can get in and out of the seat without running into the headlight.

  3. Set the red zone light feet in place by encircling the overhead guard with the two clamps.

  4. Using a socket wrench or screwdriver to tighten the clamps.

  5. Remove excess material from the clamp strap.

  6. Place the plastic clamp end piece over the strap's sharp end to prevent sharp edges.

  7. Connect the wire, then use electrical tape to seal the connection.

  8. As needed, wire into the forklift. The light can accept voltages from 10 to 80V DC. 

  9. Finally, tilt the light to a suitable distance—2-6 feet, depending on the requirement. Tighten down and lubricate the adjuster to prevent them from loosening.

How Red & Blue Safety Lights are Beneficial for Your Business?

Knowing the benefits of red and blue forklift safety lights will help you make an informed purchase decision. It will also enable you to educate your workers and forklift operators about the importance of using these lights and enhance your safety efforts. 

  1. Your forklift operations will be more productive. 

Safety and productivity are closely intertwined. With red and blue safety lights, you upgrade the safety at your workplace by minimizing the risk of accidents. When accidents are reduced, there is no disruption in the workflow. 

Forklift operators can continue their operations smoothly and move the load effectively at a given time. Hence, your operations remain productive. 

  1. You can proactively reduce the risk of legal liabilities. 

Accidents involving forklifts can result in severe legal liabilities. Implementing forklift safety solutions is a proactive way to avoid the risk of these liabilities. Red and blue forklift safety lights strengthen your safety efforts by giving you an edge to safeguard your company’s financial interests and reputation. 

  1. It will make your workplace OSHA safety-compliant. 

OSHA mandates using blue safety lights in dimly lit areas and while operating a forklift at night. Installing these lights in your forklifts means meeting OSHA lighting standards for safety. By adhering to regulatory standards, you mitigate the risk of fines or penalties for non-compliance, thus protecting your employees and assets. Moreover, creating a safety-compliant workspace protects your employees and assets and demonstrates your commitment to responsible business practices. Thus, safety compliance attracts top talent and improves public perception, fosters positive relationships with stakeholders, and aligns your company with valuable core values, further strengthening your brand reputation in the industry.

Driver’s Instructions to Boost Safety with Forklift Safety Lights 

Just installing red & blue safety lights is not enough to make your operations safe. Drivers should also know how to use the safety features effectively. Guide the forklift operators with the following instructions to boost safety with forklift safety lights. 

  1. Keep the beam of red/blue light on ground level. 

While using warning lights, point the beam towards the ground to ensure that your worker’s visibility is not impaired due to the bright light. Maintaining this practice contributes significantly to accident prevention and overall workplace safety standards.

  1. Stay alert and avoid distractions. 

Stay aware of the industrial surroundings, especially while driving the forklift through busy work areas. Remember to give visual cues with red and blue safety lights. If the forklift operator does not understand how to operate a red/blue forklift safety light, ensure to train him in its application and create a norm of regularly using it at the workplace. Maintain high alertness and awareness of the risks associated with forklift operations. This will encourage the drivers to carefully assess their routes and adapt their driving techniques to ensure maximum safety.

  1. Do regular maintenance checks.

Inspect the red and blue safety lights regularly to ensure they function correctly. Seek maintenance immediately if you find any issues or malfunctions. Prompt and timely action can prevent mishaps and disruptions. Therefore, implement a regular inspection schedule for the forklifts and ensure timely maintenance to uphold safety standards. 

  1. Don’t overload the forklift.

Overloading a forklift is dangerous as it can be risky for the operator and the forklift alike. Sometimes due to overloading, the load could fall off, and the operator could lose control of the forklift. Additionally, it creates a blind spot for the operators. This could be threatening to pedestrians as the forklift might run over them. Moreover, heavy loads can hamper the regular speed of forklifts, and operators may not be able to make accurate judgments. So, follow a standard for loading of forklifts to avoid damage to the forklift and injuries for the operator and pedestrians.

Conclusion

Equipping your forklifts with red and blue safety lights can significantly reduce the risk of accidents in your workplace. These lights enhance visibility and warn pedestrians about the movement of forklifts. However, whether these lights alone are sufficient to prevent accidents depends on your workplace and the nature of your operations. 

So, to ensure comprehensive safety in your facility, consider implementing a complete safety solution tailored to your specific needs. At SharpEagle, we offer expert consultation services to help you choose the right safety solutions for your business.

Related FAQs

What are the red and blue lights on a forklift?

The red and blue lights on a forklift are safety lights designed to enhance visibility and prevent accidents in manufacturing units, transportation facilities, construction sites, and industries that use forklifts for daily operations. The blue lights are typically mounted on the front and back of the forklift, while red lights are positioned on the sides. Both the lights enhance workplace safety and reduce collisions occurring due to forklifts. 

What lights are required on a forklift?

According to OSHA's powered industrial truck standard, you need headlights, tail, and warning lights. Headlights provide illumination for the operator to see clearly in low-light conditions, while tail lights indicate the rear of the forklift to other workers. OSHA regulations also specify these lights' minimum brightness and placement requirements to ensure adequate safety measures at your workplace. 

What does the red light mean on a forklift?

The red light on a forklift indicates a "halo zone" around the vehicle. It means that the workers should not enter that zone as there is a risk of heavy objects falling off the forklift and causing injury.  It warns the workers to stay clear of the indicated boundary line. Hence, it reduces the risk of injuries for workers. 



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